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research-article

Variable Geometry Compressors for Heavy Duty Truck Engine Turbochargers

[+] Author and Article Information
Michael Woehr

Daimler AG, Heavy Duty Engine Development, Stuttgart, Germany
michael.woehr@daimler.com

Markus Müller

Daimler AG, Heavy Duty Engine Development, Stuttgart, Germany
markus.mk.mueller@daimler.com

Johannes Leweux

Daimler AG, Heavy Duty Engine Development, Stuttgart, Germany
johannes.leweux@daimler.com

1Corresponding author.

ASME doi:10.1115/1.4038323 History: Received July 24, 2017; Revised August 28, 2017

Abstract

This paper presents the development approach, design and evaluation of three turbocharger compressors with variable geometry for heavy duty engines. The main goal is the improvement of fuel economy without sacrifices regarding any other performance criteria. In a first step, a vaned diffuser parameter study shows that efficiency improvements in the relevant operating areas are possible at the cost of reduced map width. Concluding from the results three variable geometries with varying complexity based on vaned diffusers are designed. Results from the hot gas test stand and engine test rig show that all systems are capable of increasing compressor efficiency and thus improving fuel economy in the main driving range of heavy duty engines. The most significant differences can be seen regarding the engine brake performance. Only one system meets all engine demands while improving fuel economy.

Copyright (c) 2017 by ASME
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