A framework for modeling complex manufacturing processes using fuzzy neural networks is presented with a novel training algorithm. In this study, a hierarchical structure that consists of fuzzy basis function networks (FBFN) is proposed to construct comprehensive models of the complex processes. A new adaptive least-squares (ALS) algorithm, based on the least-squares method and genetic algorithm (GA), is proposed for autonomous learning and construction of FBFNs without any human intervention. Simulation studies are performed to demonstrate advantages of the proposed modeling framework with the training algorithm in modeling complex manufacturing processes. The proposed method is implemented for the surface grinding processes based on the hierarchical structure of FBFNs. Process models for surface roughness and residual stress are developed based on the available grinding model structures with a small number of experimental data to demonstrate the concept. The accuracy of developed models is validated through independent sets of grinding experiments.
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December 2004
Article
Modeling of Complex Manufacturing Processes by Hierarchical Fuzzy Basis Function Networks With Application to Grinding Processes
Cheol W. Lee,
Cheol W. Lee
School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907
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Yung C. Shin
Yung C. Shin
School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907
Search for other works by this author on:
Cheol W. Lee
School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907
Yung C. Shin
School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907
Contributed by the Dynamic Systems, Measurement, and Control Division of THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS for publication in the ASME JOURNAL OF DYNAMIC SYSTEMS, MEASUREMENT, AND CONTROL. Manuscript received July 29, 2001; final revision, January 21, 2004. Review conducted by: R. Langari.
J. Dyn. Sys., Meas., Control. Dec 2004, 126(4): 880-890 (11 pages)
Published Online: March 11, 2005
Article history
Received:
July 29, 2001
Revised:
January 21, 2004
Online:
March 11, 2005
Citation
Lee, C. W., and Shin, Y. C. (March 11, 2005). "Modeling of Complex Manufacturing Processes by Hierarchical Fuzzy Basis Function Networks With Application to Grinding Processes ." ASME. J. Dyn. Sys., Meas., Control. December 2004; 126(4): 880–890. https://doi.org/10.1115/1.1849247
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