Investigation of Active Disassembly in Large Force Applications

Active disassembly (AD) is an emerging field of research in design for disassembly that enables a cost-effective nondestructive separation of product components. It is based on using active joints and fasteners that enables the self-disassembly of products without any direct contact between the product and the operator, where these joints and fasteners must be inserted in the product during its design and manufacturing phases. Generally, active joints and fasteners are made of smart materials such as shape memory alloys (SMAs), that can generate the necessary disassembly forces required to separate the different components of the product. Most of the exerted effort in this field of research was focused on separating products requiring small disassembly forces either in the electronic or automotive sectors. All these active disassembly applications were based on using shape memory alloy snap fits, clips, or wires that are characterized by their ability to generate small forces with large displacements. As, up to the authors knowledge, none of the exerted efforts were concerned with investigating the possibility of using the large disassembly forces that could be generated using shape memory alloy actuators in large force active disassembly applications. Consequently, the presented research aims to examine the possibility of applying active disassembly with products requiring large disassembly forces, having tapered surfaces and large mechanical structure. By presenting two case studies to validate the possibility of using active disassembly with large force applications, in addition to investigating the capability of using shape memory alloy actuators assembled either concentric or eccentric with the product structure.